Sustainable Production Chapter: Production Management Plan for Industrial Resource Reuse
● Background
In the oil and natural gas industry, flue gas recirculation is a mature technology for achieving low nitrogen emissions from gas boilers. However, the problems encountered in practical applications such as combustion stability, boiler stability, decreased boiler efficiency, increased gas consumption, and increased steel consumption cannot be ignored. Reasonable control of flue gas recirculation rate can balance low nitrogen emissions and boiler thermal efficiency. However, due to the inevitable decrease in boiler thermal efficiency after the use of FGR, it is necessary to improve the boiler thermal efficiency, minimize the impact of FGR on boiler thermal efficiency, and better achieve the goal of energy conservation and emission reduction.
To this end, we realize boiler combustion optimization and flue gas recirculation reburning control by integrating flowmeter, edge computing gateway and Internet of Things platform, so as to improve energy efficiency, reduce pollutant emissions, and realize the convenience of remote monitoring and data analysis.
● Scheme description
1. Selection and installation of flowmeters
Install a suitable flowmeter near the combustion outlet, such as a vortex flowmeter, to measure the flue gas flow and transmit the flowmeter data to the edge computing gateway.
2. edge computing Gateway
Set edge computing gateway, collect flowmeter data in real time, and conduct pre-processing. Edge computing can reduce the amount of data transmission and improve the transmission efficiency.
3. Internet of Things Platform Connection
The edge computing gateway is connected to the Internet of Things platform and transmits the flowmeter data to the cloud. The Internet of Things platform integrates data and integrates with the boiler combustion control system.
4. Boiler combustion optimization
According to the changes in flue gas flow measured by the flowmeter, the IoT platform adjusts the parameters of the combustion process in real-time, such as fuel supply, air supply, etc.
5. Smoke circulation and reignition control
By using a flow meter to measure the recovery amount of flue gas and matching it with the combustion air flow rate through the Internet of Things platform, precise control of the circulating flow rate is achieved.
6. Real time monitoring and remote control
The Internet of Things platform provides a real-time monitoring interface, allowing engineers to remotely access, monitor boiler combustion and circulation reburning in real-time, and make adjustments.
7. Data analysis and report generation
The Internet of Things platform analyzes flow meter data, combustion parameters, and combustion efficiency, generates reports, displays the trend of combustion efficiency changes, and helps optimize decision-making.
8. Real time alerts and notifications
The IoT platform is equipped with a real-time alarm mechanism, which automatically sends out alarm notifications in case of abnormalities, ensuring the safety of system operation.
● Program features
1. Optimization of low nitrogen emissions from gas boilers
The plan combines flue gas recirculation technology and achieves low nitrogen emissions from gas boilers through precise combustion parameter control, taking into account environmental protection responsibilities and meeting strict emission standards.
2. Energy utilization efficiency improvement
Through the collaborative application of flowmeters and IoT platforms, precise control of boiler combustion is achieved, combustion efficiency is optimized, and the impact of flue gas recirculation on thermal efficiency is minimized.
3. Comprehensive emission reduction effect
Optimize the combustion process and flue gas recirculation control, achieve the dual effect of reducing pollutant emissions and energy consumption, and contribute to environmental protection and resource conservation.
4. Data driven decision-making
The Internet of Things platform analyzes flowmeter data, providing real-time and historical data support for enterprises, helping optimize decision-making, reduce operational costs, and improve efficiency.
5. Flexibility of remote management
Through remote monitoring and control, enterprises can adjust combustion parameters in real-time, adapt to changes in market demand, and improve operational flexibility.
6. Technological innovation driven
The introduction of advanced flowmeter, edge computing and Internet of Things technology will promote the transformation of enterprises to digital and intelligent, and enhance their competitiveness.
7. Long term benefits
Through continuous data analysis and optimization, the benefits brought by the plan will continue to grow, enabling the enterprise to achieve sustainable operation in terms of environmental protection and economic benefits.
In combination with the above characteristics, the scheme provides a powerful means for the oil and gas industry by integrating the flowmeter, edge computing gateway and Internet of Things platform, realizing the optimization of boiler combustion and the control of flue gas recirculation reburning in a sustainable way, so that enterprises can be more sustainable, environmentally friendly and economic in the development of modern industries.
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