Production Efficiency Improvement Chapter: Intelligent Industrial Production Process Control Scheme
● Background
Measurement and control of various gas and liquid flow rates are crucial in the production process of fertilizers. For example, in a synthetic ammonia plant, it is necessary to accurately control the flow ratio of raw gas such as natural gas and air, as well as the cooling water flow rate in the heat exchanger, which directly affects the yield and stability of the synthesis reaction.
In order to achieve accurate measurement, a large number of industrial flowmeters will be installed in key parts such as the raw gas pipeline and the water pipeline entering and exiting the heat exchanger. Especially vortex flowmeter, due to its high reliability and wide measurement range, is very suitable for measuring various gas flow rates, and is the most common flow measurement instrument in synthetic ammonia devices. The flow signal collected on site can be fed back to the distributed control system to adjust the valve opening in real-time, achieving precise control of raw gas and cooling water flow.
Similarly, in the subsequent urea synthesis and fertilizer production processes, it is also necessary to use a large number of flow meters to monitor the amount of raw material added, product transfer flow, etc., to ensure that the parameters of each process are in the optimal state. The widespread application of intelligent flowmeters has enabled precise monitoring and optimized control of the entire fertilizer production process, not only ensuring product quality, but also improving automation level and economic benefits.
● Plan content
1. Intelligent fertilizer production process control plan
By combining industrial flowmeters, automated control systems, and Internet of Things technology, we provide intelligent flow monitoring and control solutions for fertilizer production processes, ensuring accurate measurement and control of various gas and liquid flows.
2. Accurate flow measurement and real-time control
In the synthetic ammonia plant, accurate measurement of raw gas, cooling water, and other flow rates is achieved by installing a large number of industrial flowmeters such as vortex flow meters. By collecting real-time flow signals and feeding them back to the distributed control system, the valve opening is automatically adjusted to ensure flow ratio and temperature control in the synthesis reaction, thereby improving yield and stability.
3. Distributed control and data integration
The data of the flowmeter is integrated with other sensor data into a distributed control system to achieve comprehensive process parameter monitoring. Through data analysis, engineers can adjust process parameters, optimize production processes, and ensure optimal operating conditions.
4. Optimization of automated production processes
In processes such as urea synthesis and fertilizer production, real-time monitoring of raw material addition and product transfer flow is achieved through intelligent flowmeters. By combining automated control systems, precise control of process parameters is achieved, improving product quality and production efficiency.
5. Fault diagnosis and predictive maintenance
The flowmeter data is transmitted to the IoT cloud platform for fault diagnosis and predictive maintenance using data analysis technology. By monitoring abnormal flow changes, predicting equipment failures, and taking maintenance measures in advance, production interruptions and losses are reduced.
● Program features
1. Accurate control
Intelligent flowmeters achieve precise flow measurement and real-time control, ensuring precise control of process parameters.
2. Automation optimization
The combination of flowmeter data and automated control system enables automatic optimization of process parameters, improving product quality and production capacity.
3. Data driven decision-making
Through data integration and analysis, provide scientific basis for engineers, optimize production processes, and reduce human intervention.
4. Fault prediction and maintenance
Utilize IoT technology to predict and maintain equipment failures in a timely manner, reducing production risks.
5. Production automation
The widespread application of intelligent flowmeters has improved the automation level of the entire fertilizer production process, improved production efficiency and economic benefits.
Through the above intelligent fertilizer production process control plan, the company will provide advanced and reliable production solutions for fertilizer production enterprises, helping customers achieve process optimization and maximize economic benefits.
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