Production Process Optimization: Accurate Monitoring and Control Plan for Production Materials and Processes
● Background
Food processing plants need to accurately monitor and control various materials and processes during the production process to ensure product quality and stability. Intelligent devices such as the Internet of Things and industrial flow meters can help enterprises achieve automated control and monitoring, improve production efficiency and product quality.
The following are two specific demand scenarios:
1. Production process of jelly: In the production process of jelly, multiple steps are involved, such as grinding, steaming, blending, filtering, sterilization, cooling, filling and sealing, etc. Among them, the glue mill needs to control the ratio of jelly powder to water, the steaming and boiling irrigation needs to pump a certain amount of fructose syrup, and the use of water and syrup needs to be controlled during the mixing process. At this point, an intelligent flow meter can be used to measure and control the flow rate and usage of the liquid, ensuring that different ingredients are mixed according to the predetermined proportion, thereby producing stable quality jelly products.
2. Production process of instant tea: In the production process of instant tea, the process of extracting tea juice is crucial, and it is necessary to control the ratio of raw tea and water to ensure that the extracted tea juice meets the quality requirements. At this point, an intelligent flow meter can be used to measure and control the amount of water used, ensuring the correct ratio of tea and water. Throughout the entire production process, intelligent flowmeters can also be used to measure and control the amount of other liquids used, such as the addition of alkali sheets during sediment purification.
● Plan content
1. Intelligent food processing process control plan
Utilizing the company's industrial flowmeter and IoT technology, we provide intelligent process control solutions for food processing plants to meet the precise monitoring and control requirements in the manufacturing process of products such as jelly and instant tea.
2. Real time traffic monitoring and automatic control
During the jelly production process, intelligent flow meters are installed to monitor the liquid flow in real time, ensuring that the raw materials are added proportionally, thereby ensuring the stable quality of the product. Similarly, in the production of instant tea, intelligent flowmeters ensure the precise ratio of tea and water, achieving high-quality tea juice extraction.
3. Automatic blending and process optimization
By connecting to the blending equipment, intelligent flowmeters can achieve automatic blending, mixing different raw materials according to predetermined proportions, and improving production efficiency. When adjusting the process, parameter optimization can be carried out based on the flowmeter data to achieve the best product quality.
4. Data collection and analysis
The flowmeter data is uploaded to the IoT cloud platform. Through data analysis, enterprises can track the process parameters and output quality of different production batches, identify potential process problems, and adjust and optimize them in a timely manner.
5. Remote monitoring and early warning
Combined with industrial wireless networks, the data of flowmeters can be remotely monitored, abnormal situations can be detected in a timely manner, warning thresholds can be set to ensure the stability and reliability of the production process.
6. Environmental compliance and quality assurance
The application of intelligent flowmeters helps to ensure that the raw material usage of products meets quality standards, avoid waste, and improve resource utilization efficiency. At the same time, a compliant production process helps enterprises comply with environmental regulations.
● Program features
1. Accurate control: Accurate monitoring and control of liquid flow rate is achieved through intelligent flow meters, ensuring accurate proportioning during food processing.
2. Automated process: The solution achieves automatic allocation and process optimization, improves production efficiency, and reduces the risk of human operations.
3. Data driven decision-making: Data analysis helps enterprises understand the production process, optimize processes, and improve product quality and production capacity.
4. Remote monitoring: Combined with industrial wireless networks, achieve remote monitoring and early warning, and promptly handle production abnormalities.
5. Environmental compliance: Ensure compliance in the use of raw materials, comply with environmental regulations, and maintain the company's environmental image.
6. Quality assurance: Through precise flow control, ensure the stable quality of products and improve customer satisfaction.
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